I ordered materials to make a couple of cushions for our wooden chairs. I finally got around to making them yesterday. As with most projects, the procrastination is worse than the actual project.
First off, I needed a pattern. I gathered together some copy paper and taped them together to make my patterns and labeled them. Next time I need a cushion, I will be able to pull out the pattern and get started without delay. For my cushions, I bought foam in a four pack. The foam is 1 inch thick but can be doubled by using more than one piece and this is what I did. Each cushion got two pieces of foam for a total thickness of 2 inches. I wrapped the foam in quilter’s batting sewed together with a seam. The batting was 16 inches wide by 37 inches. This allowed for a half inch seam allowance. The batting adds softness and keeps the foam in place. The foam (as I said) was 2 inches thick and 16 inces square. So I drafted a square of 17 inches, this allows for a half inch seam allowance all around. (Cut two for each cushion) For the sides (making it a box cushion) I made a template 17 inches x 3 inches. This allows for the height of the foam at 2 inches plus a half inch seam allowance. (Cut 3 per cushion.) The fourth side is slightly different as I added a zipper so that I could wash the cushion cases. So for this side, I drafted a piece 17 inches by 2 1/8 inch. (Cut 2 per cushion.)
Next I pinned the pieces to my material and cut them out.
I started with the invisable zipper side first. Inserting an invisable zipper is really pretty simple. First, use iron-on interfacing and cut a strip the size of the zipper for each side. The length of the zipper and about one inch width. Iron this to the WRONG side of fabric for each piece. Open zipper. Then pin the zipper centered to the edge of the piece right side of zipper to right side of fabric. With a zipper foot on the sewing machine, stitch in place until coming to the pull. The zipper foot will not pass this point. Backstitch and take out of machine. Now the zipper foot on the machine will need to be moved to the other side. Sewing the other half of the zipper is the same process. Be sure that the fabric lines up at the top of each side and pin right side of zipper to right side of fabric. When this is complete, the top and bottom seam will need to be completed. Still using the zipper foot, zip the zipper up and move the tail of zipper fabric to the side and continue the seam down from where the backstitch left off. Lastly, unzip the zipper and continue the seam from the top of the zipper to the top edge of fabric. This piece should finish a little wider than needed. Fold the 17 inch by 3 inch template in half and line the folded side up with the zipper. Pin to the piece and cut off the extra fabric. Finished.
Now to put it all together.
Sew the sides to one of the squares. Remember, sew right sides together, and the seam allowance is half an inch. Next, sew the sides together at their edges. Sew one side to the other square. It will look like an opened pizza box at this point. Be sure to UN-zip the zipper. Very important or the cushion will not be able to be turned when done sewing. Pin the remaining three sides to the square. Sew one side at a time. When finished turn right side out. Stuff foam cushion inside cover, zip. Voila! C’est facile!